A "Remove Before Flight" keychain is a classic aviation-themed accessory that adds a touch of pilot culture to your keys, bags, or gifts. Here’s how to design, customize, and order one:

1. Design 

• Text:
  • The iconic phrase "REMOVE BEFORE FLIGHT" in bold, capital letters (e.g., Helvetica Bold or Impact).
  • Optional additions:
    • Aircraft tail number, pilot name, or humor ("Don’t Forget Me!").
    • Subtext like "Safety First" or "Check Twice, Fly Once."
• Shape:
  • Classic red tag (standard aviation style).
  • Custom shapes:
    • Miniature parachute, jet silhouette, or propeller.
    • Rounded rectangle or circular tag.
• Color Scheme:
  • Red + White: Traditional aviation safety colors.
  • Black + Yellow: High-contrast for visibility.
  • Metallic: Silver/gold for a premium look.
• Material:
  • Fabric/Nylon: Lightweight, like real "Remove Before Flight" tags.
  • Metal: Durable (aluminum, stainless steel) for engraving.
  • Silicone/Plastic: Flexible and waterproof.
  • Acrylic: Laser-cut for intricate designs.

2. Customization Options

• Personalization:
  • Add a name, rank, or aircraft type (e.g., "Capt. Smith | Boeing 737").
  • Include a QR code linking to a flight log or aviation meme.
• Backside Design:
  • Contact info (phone/email).
  • A aviation-themed quote ("The Sky’s the Limit!").
  • A small logo (airline, squadron, or custom emblem).
• Attachments:
  • Standard key ring.
  • Carabiner clip for bags.
  • Paracord loop for a rugged look.

3. How to Create/Order

• DIY (Simple Fabric Tag):
  1. Buy a blank red fabric tag (or cut one from nylon).
  2. Use fabric paint or iron-on letters to add "REMOVE BEFORE FLIGHT."
  3. Attach a key ring or clip.
• Online Customization Tools:
  • Etsy: Search for "custom remove before flight keychain" and request edits.
  • Shutterfly/Vistaprint: Upload designs for printed acrylic/metal tags.
  • MyCustomTag: Specializes in aviation-themed engraved tags.
• Professional Vendors (Bulk Orders):
  • Alibaba/DHgate: Cheap fabric or metal tags (MOQ ~50+).
  • Local Engraving Shops: For quick, high-quality metal tags.

4. Example Designs

• Classic Pilot Tag:
  Front: "REMOVE BEFORE FLIGHT" (red fabric tag with white text).
  Back: "Capt. [Name] | Clear Prop!"
  Attachment: Key ring + small propeller charm.
• Modern Metal Tag:
  Front: Engraved "REMOVE BEFORE FLIGHT" (brushed aluminum).
  Back: Laser-etched aircraft silhouette.
  Attachment: Black paracord loop.
• Humorous Tag:
  Front: "REMOVE BEFORE FLIGHT (OR ELSE!)"
  Back: "Trust Me, I’m a Pilot